Becoming a part-time Luthier part 2
- Brendon Foley
- Jun 26, 2020
- 3 min read
Updated: Jun 29, 2020
With the crude Jarrah guitar that I had in my hands all those years ago I felt an enormous sense of satisfaction from having made something that worked and sounded great with my own hands. I wanted more of it. I bought Denis Waring's book Making Wood Folk Instruments which described the making of a whole range of different musical instruments from very simple to relatively complex. I built a small Psaltery from scrap wood and guitar strings and then started to work on building a plywood Appalachian Dulcimer. I began to purchase the hand tools that the book said I needed. One of the first was a Kunz flat-soled spokeshave the same as this one:

I liked the way that the tool shaved off wood from the edges of my Dulcimer. I soon also realized how little I knew about woodwork. I read up on how to sharpen a chisel and how to use a handsaw and just about everything else I could get my hands on regarding wood and tool use. The learning curve was steep and I made lots of mistakes. For instance, i washed my nearly completed Dulcimer with water to remove sawdust only to have the glue joints let go. I didn't know that PVA glue and water don't go together. I'd not heard of Titebond at this stage. This was before the World Wide Web became popular and I had to rely on books and bits of advice from friends. If something went wrong (and it often did) I was on my own. There were no internet forums to consult, for instance. Friends complemented me on my work which was encouraging to me. I don't have any photos of these early instruments and I've lost track of what happened to them. I began to purchase more books on stringed musical instrument making. Being a guitar player I wanted to build instruments that I could play, so I stuck with strings. One of the books I purchased was Irving Sloane's Steel String Guitar Construction. I decided to have a go at building a full-size guitar. Via an ad in a woodworking magazine I learned that Gerard Gilet in Sydney sold tone-wood sets by mail-order and I completed an order of what I thought I would need. I remember getting a phone call from Gilet asking me questions about my order. I knew so little that I wasn't sure how to answer and tried to sound like I knew what I was saying! Anyway, the package arrived and it contained a beautiful Tasmanian Blackwood back and side set as well as a Spruce soundboard black. There were also odds and ends such as binding strips and machine heads and a piece of brace-stock. I thicknessed the top back and sides with a belt sander as that is all I had access to. I left the sides way too thick. I purchased a propane gas torch and made a found a piece of aluminum pipe to bend the sides. First time I tried bending I found I had trouble scorching the wood, the iron being way too hot. Nonetheless I bent the sides but couldn't get the curve of the two sides to match. For me, at this time, it was good enough. I sanded off the scorch marks. I followed Sloane' instructions for making the top and back and ended up with reasonable results. Not bad for a first try I thought. I made a neck from a piece of hardwood and fitted it to the guitar according to Sloane's method. I then accidentally knocked the unfinished guitar over and the head-stock that I had carefully fashioned with a chisel snapped off!! I was devastated! What to do! More soon...
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